{"id":7532,"date":"2021-01-10T16:27:19","date_gmt":"2021-01-10T15:27:19","guid":{"rendered":"https:\/\/friendly-liskov.89-200-172-203.plesk.page\/?p=7532"},"modified":"2025-06-02T12:29:15","modified_gmt":"2025-06-02T10:29:15","slug":"final-assembly-for-electric-suv","status":"publish","type":"post","link":"https:\/\/friendly-liskov.89-200-172-203.plesk.page\/en\/group-references\/final-assembly-for-electric-suv\/","title":{"rendered":"Final assembly for electric SUV"},"content":{"rendered":"\t\t
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Final assembly for electric SUV<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\tFlexibility meets ergonomics\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Produkte & L\u00f6sungen<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\tThe triumphant advance of electric mobility is presenting production facilities with completely new challenges. This was also the case at a renowned Bavarian car manufacturer, where, for a new electric SUV, an innovative solution for the final assembly line was needed. The ROFA Group, with its full-service competence, was able to secure the coveted order.<\/strong>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\tProgrammed for diversity\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\tIn the completely newly equipped plant, a variety of car models are produced every day. In addition to the new electric vehicles, models using the classic combustion engine and hybrid models also run through the assembly lines. The assembly lines are designed for a production of more than 850 units per day, therefore, flexible and intelligent conveyor technology was the customer's main requirement. \"Although the conveyor technology is specifically designed for the electric SUV, it also has to function on a broader basis and remain open to future developments,\" says the ROFA AG sales representative, Robert Persterer. An example of this flexibility is provided by the new final assembly, where two different engine marriages are realised in two separate assembly areas on one assembly line using the same EMS carrier. In the automated assembly process, cars with both combustion engines and electric motors are produced using the same conveyor technology, which is recalibrated each time, from vehicle to vehicle. \t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tFit for Production 4.0\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\tThe seamless production of such a variety of models only works if the interface between the customer's control system and the controls of the conveyor system function smoothly. Each vehicle has an individual weight and individual dimensions, as well as many other parameters to which the conveyor system must adjust quickly and reliably. For this purpose, ROFA Controls has developed a two-channel safety control system that transmits data from the system control to the vehicles in real time and according to the zero-error principle.\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tThe Group\u2019s competence bundled\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\tDuring the project, all those from the ROFA Group who were involved were able to fully use their individual strengths.\nThe heavy-duty electric monorail system from ROFA AG adapts ergonomically to the employee current working, through the synchronous movement of the worker\u2019s conveyor belt and the EMS carrier, ensuring maximum workplace safety. \nAs the floors of the multi-story assembly hall have different heights, a compact EMS vehicle, without lifting function, had to be designed. For this purpose, MOLL Automatisierung developed a heavy-duty EMS that is able to climb and descend, thereby overcoming the height differences. Since there are no common attachment points in this particular system for the different car bodies, MOLL developed an alternative solution in which the robot station adjusts the attachments according to the different car types in an x or y direction. As a specialist for aggregate assembly, MOLL also delivered a customised solution for the electric motor and combustion engine marriages. Here, either the classic-drive or the high-voltage storage unit with E-drive are installed. \nAn assembly line with continuous conveyors and synchronous worker conveyor belts on both sides and an automatic high-bay warehouse for engines (Engine Sequencer) round out the scope of what ROFA AG delivered.\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t\t\t\t\t\tAchieving top performance together\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t
\n\t\t\t\t\t\tThe long-standing cooperation and partnership-based exchange with the customer also proved to be a factor for the success of this project. The newly constructed assembly line was implemented during ongoing operation and impresses with pioneering solutions in terms of safety, ergonomics and flexibility. \"The experience gained from past successful projects and the joint pursuit of best-in-market solutions are something that binds us closely to our clients,\" says Mr. Persterer.\t\t\t\t\t<\/div>\n\t\t\t\t\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t
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Showcase<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Customer:<\/strong> Leading German car manufacturer
Project:<\/strong> Final assembly
Product:<\/strong> Fully electric premium SUV
Project duration:<\/span> 2019 – 2020<\/p>\n

Involved group companies <\/strong><\/p>\n