Final assembly for electric SUV

During the project, all those from the ROFA Group who were involved were able to fully use their individual strengths. The heavy-duty electric monorail system from ROFA AG adapts ergonomically to the employee current working, through the synchronous movement of the worker’s conveyor belt and the EMS carrier, ensuring maximum workplace safety. As the floors of the multi-story assembly hall have different heights, a compact EMS vehicle, without lifting function, had to be designed. For this purpose, MOLL Automatisierung developed a heavy-duty EMS that is able to climb and descend, thereby overcoming the height differences. Since there are no common attachment points in this particular system for the different car bodies, MOLL developed an alternative solution in which the robot station adjusts the attachments according to the different car types in an x or y direction. As a specialist for aggregate assembly, MOLL also delivered a customised solution for the electric motor and combustion engine marriages. Here, either the classic-drive or the high-voltage storage unit with E-drive are installed. An assembly line with continuous conveyors and synchronous worker conveyor belts on both sides and an automatic high-bay warehouse for engines (Engine Sequencer) round out the scope of what ROFA AG delivered.